Mechanical concept design : Stress simulation in Fusion 360

🎓 Course Title: Mechanical Concept Design: Stress Simulation in Fusion 360

🚀 Headline: Master the Basics of Structural Analysis with Real-World Case Studies to Enhance Your Basic Structural Design Skills!

Unlock the Secrets of Structural Design with Fusion 360!

🚧 Introduction: Mechanical design isn't just about creating intricate mechanisms; it's also about constructing robust and reliable structures. These static load-bearing components form the backbone of any mechanical system, ensuring safety and functionality under various loads and conditions. In this comprehensive course, we delve into the art of structural concept design with a focus on stress simulation using Fusion 360's powerful IN-Design CAE simulation module.

🛠️ Understanding the Fundamentals: Any mechanical system is a blend of two core elements: Structures and Mechanisms. Structures are inherently static, designed to withstand forces, pressures, and loads, while mechanisms are dynamic, tasked with motion and functionality. Mastering both aspects is crucial for a well-rounded design approach.

🔬 The World of Engineering Analysis: This course will guide you through the levels of engineering analysis, emphasizing the importance of finite element analysis (FEA) in predicting how structures react to real-world forces. We'll start with the basics of 2D beam FEA and progressively cover more complex topics, ensuring a solid foundation in structural analysis.

Course Highlights:

• Design Process & Analysis: Learn the iterative cycle from design conception to testing and refinement.
• Understanding Engineering Analysis Levels: From simple models to complex simulations, grasp the hierarchy of analysis techniques.
• Finite Element Analysis Basics: Dive into the world of FEA with examples that simplify complex concepts.
• Types of Elements & Workflow in FEA: Get familiar with the different types of elements used in FEA and the workflow for setting up a simulation.
• Material Properties & Setting Up Simulation in Fusion 360: Explore the nuances of linear vs non-linear material properties and how to accurately set up a simulation in Fusion 360.
• Stress Analysis Concepts: Unpack the concepts of Von Mises stress, principal stress, factor of safety, and mesh size considerations.
• FEA Correlation & Hand Calculations: Learn how FEA results correlate with actual testing outcomes and compare them with hand calculations.
• Case Studies: Engage with real-world scenarios that demonstrate design optimization, alternative designs, rigidity analysis, torsional rigidity, and sheet metal bracket design.

👨‍💻 Learning Framework: This course is designed to cater to both seasoned design engineers and aspiring design enthusiasts, including makers and design aficionados who wish to enhance their skill set with practical knowledge.

Practical Insights Covered:

• Design Constraints & Contact Conditions: Understand the difference between fixed and pinned constraints, as well as how to apply contact conditions like bonded, sliding, and separation in Fusion 360.
• FEA Analyst vs Design Engineer: Grasp the roles and responsibilities of an FEA analyst versus a design engineer.
• Singularity Solutions & Mesh Considerations: Learn strategies to overcome singularities in FEA and understand the importance of mesh size on stress analysis results.

📊 Real-World Application: Through a series of case studies, you'll apply your newfound knowledge to real-world design challenges, optimizing existing designs, and exploring alternative solutions that improve functionality and rigidity.

Why Take This Course? If you're aiming to become proficient in using Fusion 360 for structural analysis or to enhance your engineering capabilities with practical FEA skills, this course is tailor-made for you. Through engaging content, real-world applications, and hands-on case studies, you'll gain the confidence and expertise needed to excel in the field of mechanical design.

🛠️ Join Us on This Journey! Embark on a learning adventure with expert guidance from Mufaddal Rasheed, an experienced course instructor dedicated to enhancing your understanding of mechanical concept design and stress simulation in Fusion 360. Enroll now and transform your design capabilities!